Annual report pursuant to Section 13 and 15(d)

Note 11 - Segmented Information

v3.8.0.1
Note 11 - Segmented Information
12 Months Ended
Dec. 31, 2017
Notes to Financial Statements  
Segment Reporting Disclosure [Text Block]
1
1
.
Segmented information
 
General description
 
The Company is operated and managed geographically and has production facilities in the United States, Mexico and China. The Company utilizes each reportable segment
’s site contribution (site revenues minus operating expenses, excluding unrealized foreign exchange gain (loss) on unsettled forward foreign exchange contracts, corporate allocations and restructuring expenses) to monitor reportable segment performance. Site contribution is utilized by the chief operating decision-maker (defined as the Chief Executive Officer) as the indicator of reportable segment performance, as it reflects costs which our operating site management is directly responsible for. Intersegment adjustments reflect intersegment sales that are generally recorded at prices that approximate arm’s-length transactions. In assessing the performance of the reportable segments, management attributes site revenue to the reportable segment that ships the product to the customer, irrespective of the product’s destination. Information about the reportable segments is as follows: 
 
   
Year ended
December 3
1,
2017
   
Year ended
January 1
,
2
017
   
Year ended
January 3
,
2016
 
Revenues
 
 
 
 
 
 
 
 
 
 
 
 
Mexico
  $
99,577
    $
102,546
    $
142,738
 
US
   
21,269
     
21,703
     
33,088
 
China
   
27,349
     
52,745
     
55,155
 
Total
  $
148,195
    $
176,994
    $
230,981
 
Intersegment revenue
 
 
 
 
 
 
 
 
 
 
 
 
Mexico
  $
(13
)   $
(530
)
  $
(488
)
US
   
(255
)    
(442
)
   
(286
)
China
   
(8,696
)    
(8,154
)
   
(9,591
)
Total
  $
(8,964
)   $
(9,126
)
  $
(10,365
)
Net external revenue
 
 
 
 
 
 
 
 
 
 
 
 
Mexico
  $
99,564
    $
102,016
    $
142,250
 
US
   
21,014
     
21,261
     
32,802
 
China
   
18,653
     
44,591
     
45,564
 
Total segment revenue (which also equals consolidated revenue)
  $
139,231
    $
167,868
    $
220,616
 
                         
Site Contribution
 
 
 
 
 
 
 
 
 
 
 
 
Mexico
  $
7,515
    $
8,380
    $
9,784
 
US
   
(1,794
)    
(1,327
)
   
913
 
China
   
(1,115
)    
4,196
     
3,099
 
Total
  $
4,606
    $
11,249
    $
13,796
 
                         
                         
                         
Corporate expenses
   
10,174
     
11,061
     
12,560
 
Unrealized foreign exchange gain on unsettled forward exchange contracts
   
(918
)    
(831
)
   
(616
)
Restructuring charges
   
1,732
     
176
     
 
Interest expense
   
903
     
788
     
1,183
 
Earnings (loss) before income taxes
  $
(7,285
)   $
55
    $
669
 
 
Capital expenditures:
 
The following table contains additions including those acquired through capital leases, to property, plant and equipment for
201
7,
2016
and
2015:
 
   
Year ended
December 3
1,
2017
   
Year ended
January
1
,
2017
   
Year ended
January 3
,
2016
 
Mexico
  $
480
    $
771
    $
735
 
U.S.
   
499
     
550
     
857
 
China
   
145
     
694
     
1,048
 
Segment total
   
1,124
     
2,015
     
2,640
 
Corporate and other
   
123
     
185
     
188
 
Total
  $
1,247
    $
2,200
    $
2,828
 
 
Segment assets:
 
   
December
3
1,
2017
   
January
1
,
201
7
 
Property, plant and equipment (a)
 
 
 
 
 
 
 
 
Mexico
  $
7,518
    $
8,858
 
U
.S.
   
1,188
     
2,314
 
China
   
1,380
     
3,046
 
Segment total
   
10,086
     
14,218
 
Corporate and other
   
183
     
219
 
Total
  $
10,269
    $
14,437
 
                 
Total segment assets
 
 
 
 
 
 
 
 
Mexico
  $
47,835
    $
42,275
 
U
.S.
   
12,748
     
9,482
 
China
   
8,011
     
15,489
 
Segment total
   
68,594
     
67,246
 
Corporate and other
   
1,262
     
1,758
 
Total
  $
69,856
    $
69,004
 
 
 
 

(a)
Property, plant and equipment information is based on the principal location of the asset.
 
Geographic revenues:
 
The following table contains geographic revenues based on our customer invoicing location:
 
   
Year ended
December
3
1,
2017
   
Year ended
January
1
,
2017
   
Year ended
January 3
,
2016
 
U.S.
  $
108,783
    $
114,850
    $
167,229
 
Canada
   
19,986
     
37,845
     
31,275
 
Europe
   
     
1,833
     
4,481
 
China
   
4,961
     
6,832
     
3,336
 
Africa
   
5,501
     
6,508
     
14,295
 
Total
  $
139,231
    $
167,868
    $
220,616
 
 
Significant customers and concentration of credit risk
 
Sales of the Company
’s products are concentrated among specific customers in the same industry. The Company requires collateral only from new customers with insufficient credit until such time as credit insurance can be obtained. The Company is subject to concentrations of credit risk in trade receivables and mitigates this risk through ongoing credit evaluation of customers and maintaining credit insurance. The Company considers concentrations of credit risk in establishing the allowance for doubtful accounts and believes the recorded allowances are adequate.
 
The Company expects to continue to depend upon a relatively small number of customers for a significant percentage of its revenue. In addition to having a limited number of customers, the Company manufactures a limited number of products for each customer. If the Company loses any of its largest customers or any product line manufactured for
one
of its largest customers, it could experience a significant reduction in revenue. Also, the insolvency of
one
or more of its largest customers or the inability of
one
or more of its largest customers to pay for its orders could decrease future revenue. As many costs and operating expenses are relatively fixed, a reduction in net revenue can decrease profit margins and adversely affect business, financial condition and results of operations.
 
During the period ended
December 31, 2017,
two
customers each comprised
12%
of revenue from across all geographic segments. At
December 31, 2017,
three
customers comprised
40%
(
14%,
14%
and
12%,
respectively) of the Company’s trade accounts receivable.
No
other customers individually represented more than
10%
of trade accounts receivable.
 
During the period ended
January 1, 2017,
two
customers comprised
16%
and
12%
, respectively of revenue from across all geographic segments. At
January 1, 2017,
one
customer represented
12%
of the Company’s trade accounts receivable.
No
other customers individually represented more than
10%
of trade accounts receivable.
 
During the period ended
January 3, 2016,
two
customers individually comprised
13%
and
11%
of revenue from across all geographic segments. At
January 3, 2016,
one
customer represented
17%
of the Company
’s trade accounts receivable.
No
other customers individually represented more than
10%
of trade accounts receivable.