Quarterly report pursuant to Section 13 or 15(d)

Note 9 - Segmented Information

v3.8.0.1
Note 9 - Segmented Information
9 Months Ended
Oct. 01, 2017
Notes to Financial Statements  
Segment Reporting Disclosure [Text Block]
9
.
Segmented information
 
General description
 
The Company is operated and managed geographically and has production facilities in the United States, Mexico and China. The Company utilizes reportable segment
’s site contribution (site revenues minus operating expenses, excluding unrealized foreign exchange gain (loss) on unsettled forward exchange contracts, corporate allocations and restructuring expenses) to monitor reportable segment performance. Site contribution is utilized by the chief operating decision-maker as the indicator of reportable segment performance, as it reflects costs which our operating site management is directly responsible for. Intersegment adjustments reflect intersegment sales that are generally recorded at prices that approximate arm’s-length transactions. In assessing the performance of the reportable segments, management attributes site revenue to the reportable segment that ships the product to the customer, irrespective of the product’s destination. Information about the reportable segments is as follows:
 
   
Three months ended
   
Nine
months ended
 
   
October
1
,
201
7
   
October 2,
2016
   
October
1
,
201
7
   
October 2,
2016
 
Revenues
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Mexico
  $
23,907
    $
24,857
    $
70,394
    $
77,321
 
China
   
6,934
     
15,134
     
23,031
     
41,891
 
U.S.
   
6,319
     
5,009
     
15,229
     
15,689
 
Total
  $
37,160
    $
45,000
    $
108,654
    $
134,901
 
                                 
Intersegment revenue
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Mexico
  $
    $
(141
)
  $
(12
)   $
(396
)
China
   
(2,640
)    
(2,108
)
   
(7,810
)    
(5,952
)
U.S.
   
(103
)    
(68
)
   
(242
)    
(335
)
Total
  $
(2,743
)   $
(2,317
)
  $
(8,064
)   $
(6,683
)
                                 
Net external revenue
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Mexico
  $
23,907
    $
24,716
    $
70,382
    $
76,925
 
China
   
4,294
     
13,026
     
15,221
     
35,939
 
U.S.
   
6,216
     
4,941
     
14,987
     
15,354
 
Total segment revenue (which also equals consolidated revenue)
  $
34,417
    $
42,683
    $
100,590
    $
128,218
 
                                 
Site Contribution
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Mexico
  $
2,346
    $
1,642
    $
5,031
    $
6,513
 
China
   
146
     
1,643
     
(1,028
)    
2,808
 
U.S.
   
(55
)    
(331
)
   
(2,169
)    
(771
)
Total
  $
2,437
    $
2,954
    $
1,834
    $
8,550
 
                                 
Corporate allocations
   
2,237
     
2,789
     
7,686
     
8,323
 
Unrealized foreign exchange
(gain) loss on unsettled forward exchange contracts
   
118
     
4
     
(1,438
)    
(995
)
Interest
   
229
     
164
     
625
     
598
 
Restructuring charges
   
326
     
     
1,677
     
176
 
Earnings (loss) before income taxes
  $
(473
)   $
(3
)
  $
(6,716
)   $
448
 
 
Additions to property, plant and equipment
 
The following table contains additions to property, plant and equipment including those acquired through capital leases for the
three
and
nine
months ended
October 1, 2017
and
October 2, 2016:
 
   
Three months ended
   
Nine
months ended
 
   
October
1
,
201
7
   
October 2,
2016
   
October
1
,
201
7
   
October 2,
2016
 
Mexico
  $
220
    $
256
    $
400
    $
590
 
China
   
59
     
95
     
134
     
575
 
U.S.
   
171
     
12
     
480
     
303
 
Segment total
   
450
     
363
     
1,014
     
1,468
 
Corporate and other
   
     
14
     
124
     
185
 
Total
  $
450
    $
377
    $
1,138
    $
1,653
 
 
 
Property, plant and equipment
(a)
 
   
October
1
, 201
7
   
January
1
, 201
7
 
Mexico
  $
7,988
    $
8,858
 
China
   
1,510
     
3,046
 
U.S.
   
1,254
     
2,314
 
Corporate and other
   
210
     
219
 
Segment assets
  $
10,962
    $
14,437
 
 
 
(a)
Property, plant and equipment information is based on the principal location of the asset.
 
Geographic revenues
 
The following table contains geographic revenues based on the product shipment destination, for the
three
and
nine
months ended
October 1, 2017
and
October 2, 2016:
 
   
Three months ended
   
Nine
months ended
 
   
October
1
,
201
7
   
October 2,
2016
   
October
1
,
201
7
   
October 2,
2016
 
U.S.
  $ 27,044     $ 29,470     $ 77,219     $ 83,848  
Canada
   
4,390
     
9,132
     
14,894
     
32,832
 
Europe
   
     
592
     
     
1,497
 
China
   
1,488
     
1,751
     
3,844
     
4,403
 
Africa
   
1,495
     
1,738
     
4,633
     
5,638
 
Total
  $
34,417
    $
42,683
    $
100,590
    $
128,218
 
 
Significant customers and concentration of credit risk:
 
Sales of the Company
’s products are concentrated in certain cases among specific customers in the same industry. The Company is subject to concentrations of credit risk in trade receivables. The Company considers concentrations of credit risk in establishing the allowance for doubtful accounts and believes the recorded allowances are adequate. The increase in the allowance for doubtful accounts from
January 1, 2017
to
October 1, 2017
predominantly related to
one
customer for which management has concluded a provision was required for the outstanding accounts receivable due to the deterioration of the credit risk associated with
one
customer.
 
The Company expects to continue to depend upon a relatively small number of customers for a significant percentage of its revenue. In addition to having a limited number of customers, the Company manufactures a limited number of products for each customer. If the Company loses any of its larger customers or any product line manufactured for
one
of its larger customers, it could experience a significant reduction in revenue. Also, the insolvency of
one
or more of its larger customers or the inability of
one
or more of its larger customers to pay for its orders could decrease revenue. As many costs and operating expenses are relatively fixed, a reduction in net revenue can decrease profit margins and adversely affect the business, financial condition and results of operations.
 
During the
three
months ended
October 1, 2017,
two
customers exceeded
10%
of total revenues representing
14.0%
and
12.8%
respectively (
October 2, 2016 –
two
customers represented
15.6%
and
10.2%,
respectively) of total revenue for the
three
months ended
October 1, 2017.
During the
nine
months ended
October 1, 2017,
two
customers individually comprised
12.3%
and
11.5%
(
October 2, 2016 –
two
customers individually comprised
15.8%
and
15.4%
) of total revenue.
 
As of
October 1, 2017,
one
customer exceeded
10%
of the Company’s accounts receivable representing
15.3%
of total accounts receivable, (
January 1, 2017,
one
customer represented
11.8%
of the Company’s accounts receivable).