Annual report pursuant to Section 13 and 15(d)

Note 11 - Segmented Information

v2.4.1.9
Note 11 - Segmented Information
12 Months Ended
Dec. 28, 2014
Segment Reporting [Abstract]  
Segment Reporting Disclosure [Text Block]

11.     Segmented information


General description


The Company is operated and managed geographically and has production facilities in the United States, Mexico and China. The Company ceased production at the Canadian facility at the end of the second quarter of 2013. Commencing in fiscal 2014, the Company changed the measure it utilizes to monitor reportable segment performance from adjusted EBITDA, previously defined as (earnings before restructuring charges, interest, taxes, depreciation, amortization and unrealized foreign exchange gains and losses on forward contracts) to each reportable segment’s site contribution (site revenues minus operating expenses, excluding unrealized foreign exchange, corporate allocations and restructuring expenses). Site contribution is utilized by the chief operating decision-maker as the indicator of reportable segment performance, as it reflects costs which our operating site management is directly responsible for. Intersegment adjustments reflect intersegment sales that are generally recorded at prices that approximate arm’s-length transactions. In assessing the performance of the reportable segments, management attributes site revenue to the reportable segment that ships the product to the customer, irrespective of the product’s destination. Information about the reportable segments is as follows:


   

Period ended December 28,
201
4

   

Period ended December 29,
201
3 (1)(2)

   

Period ended December 30,
2012 (2)

 

Revenues

                       

Mexico

  $ 154,064     $ 189,825     $ 187,154  

Canada

          13,098       35,804  

US

    46,652       47,303       58,358  

Asia

    57,909       58,543       45,477  

Total

  $ 258,625     $ 308,769     $ 326,793  

Intersegment revenue

                       

Mexico

  $ (730 )   $ (5,283 )   $ (3,974 )

Canada

          (2,539 )     (5,983 )

US

    (16,775 )     (20,344 )     (17,799 )

Asia

    (12,543 )     (9,919 )     (2,732 )
                         

Total

  $ (30,048 )   $ (38,085 )   $ (30,488 )

Net external revenue

                       

Mexico

  $ 153,334     $ 184,542     $ 183,180  

Canada

          10,559       29,821  

US

    29,877       26,959       40,559  

Asia

    45,366       48,624       42,745  

Total segment revenue (which also equals consolidated revenue)

  $ 228,577     $ 270,684     $ 296,305  
                         

Site Contribution

                       

Mexico

  $ 8,860     $ 3,908     $ 17,421  

Canada

          (779 )     (2,225 )

US

    2,583       1,954       3,586  

Asia

    4,613       5,014       2,519  

Total

  $ 16,056     $ 10,097     $ 21,301  
                         
                         
                         

Corporate allocations

    13,231       13,172       12,211  

Unrealized foreign exchange (gain) loss on forward contracts

    1,822       1,107       (127 )

Restructuring charges

    1,366       1,989       2,180  
Interest expense     1,693       1,724       1,957  

Earnings (loss) before income taxes

  $ (2,056 )   $ (7,895 )   $ 5,080  

 

(1)

Due to a reclassification in the previously reported gross revenues between Mexico and Asia. This resulted in an increase to the intercompany revenues of $3.4 million, and increased the intercompany eliminations by the same amount. There was no impact on the reported net external revenue.

     
  (2) Revised from amounts previously filed to adjust for prior period errors. Refer to Note 2 for further details.

Capital expenditures:


The following table contains additions and disposals to property, plant and equipment for:


   

Period ended December 28,
201
4

   

Period ended December 29,
201
3

   

Period ended December 30,
2012

 

Mexico

  $ 2,890     $ 2,035     $ 2,530  

Canada

          (22,381 )     142  

US

    (139 )     242       781  

Asia

    140       496       3,250  

Corporate and other

    169       203       510  

Segment total

  $ 3,060     $ (19,405 )   $ 7,213  

Segment assets:


   

December 28,

2014

   

December 29 ,

2013

As Revised (See

Note 2)

 

Property, plant and equipment (a)

               

Mexico

  $ 12,556     $ 12,061  

Canada

          399  

US

    1,776       2,050  

Asia

    3,001       3,534  

Corporate and other

    257       399  

Segment assets

  $ 17,590     $ 18,044  
                 

Total segment assets

               

Mexico

  $ 56,350     $ 43,449  

Canada

          2,119  

US

    10,367       21,134  

Asia

    19,905       26,126  

Corporate and other

    2,041       2,119  

Total

  $ 88,663     $ 92,828  

(a)

Property, plant and equipment information is based on the principal location of the asset.


Geographic revenues:


The following table contains geographic revenues based on the product shipment destination:


   

Period ended December 28,
201
4

   

Period ended December 29,
201
3

   

Period ended December 30,
2012

 

US

  $ 196,642     $ 226,402     $ 214,385  

Canada

    26,226       32,910       68,463  

Europe

    284       2,852       11,722  

Asia

    5,421       8,436       1,635  

Mexico

    4       84       100  

Total

  $ 228,577     $ 270,684     $ 296,305  

Significant customers and concentration of credit risk


Sales of the Company’s products are concentrated among specific customers in the same industry. The Company requires collateral only from new customers with insufficient credit until such time as credit insurance can be obtained. The Company is subject to concentrations of credit risk in trade receivables and mitigates this risk through ongoing credit evaluation of customers and the carriage of credit insurance. The Company considers concentrations of credit risk in establishing the allowance for doubtful accounts and believes the recorded allowances are adequate.


The Company expects to continue to depend upon a relatively small number of customers for a significant percentage of its revenue. In addition to having a limited number of customers, the Company manufactures a limited number of products for each customer. If the Company loses any of its largest customers or any product line manufactured for one of its largest customers, it could experience a significant reduction in revenue. Also, the insolvency of one or more of its largest customers or the inability of one or more of its largest customers to pay for its orders could decrease future revenue. As many costs and operating expenses are relatively fixed, a reduction in net revenue can decrease profit margins and adversely affect business, financial condition and results of operations.


During the period ended December 28, 2014, three customers individually comprised 31%, 12% and 10% of revenue from across all geographic segments. At December 28, 2014, these customers represented 21%, 12% and 3% of the Company’s trade accounts receivable.


During the period ended December 29, 2013 two customers individually comprised 38%, and 12% of revenue from across all geographic segments. At December 29, 2013, these customers represented 22%, and 18% of the Company’s trade accounts receivable.


During the period ended December 30, 2012, two customers individually comprised 36% and 12% of revenue from continuing operations across all geographic segments. At December 30, 2012 these customers represented 30%, 10% of the Company’s trade accounts receivable.