Annual report pursuant to Section 13 and 15(d)

Note 4 - Long-term debt and capital leases

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Note 4 - Long-term debt and capital leases
12 Months Ended
Jan. 01, 2012
Debt Disclosure [Text Block]
4.
Long-term debt and capital leases

Long-term debt

The following table shows the components of long-term debt as at:

   
January 1,
2012
   
January 2,
2011
 
Revolving
  $ 12,454     $ 1,528  
Term
    6,793       9,263  
                 
      19,247       10,791  
Less: Current portion of long-term debt
    (4,014 )     (3,705 )
                 
Long-term debt
  $ 15,233     $ 7,086  

On September 22, 2011, the Company signed a Revolving Credit and Security Agreement with PNC Bank, National Association and its Canadian branch (collectively, “PNC”). This revolving credit facility in both the United States and Canada,  (collectively, the “PNC Facility”) has a term of three years.  The previous revolving loan agreement with Wells Fargo Capital Finance Corporation (“Wells Fargo”) was repaid on the same date. The Company continues to have a term debt facility with Export Development Canada (“EDC”, and the “EDC Facility”), and on September 22, 2011 signed an amendment to its agreement with EDC to accommodate the change in revolving credit lender, but is otherwise largely unchanged from the existing agreement.

The maximum amount of funds available under the PNC Facility is $45 million. Availability under the revolving credit facility is subject to certain borrowing base conditions based on the eligible inventory and accounts receivable. Advances made under the revolving credit facility will bear interest at the base commercial lending rate of PNC in the respective country, which should approximate prime rate. The EDC Facility bears interest at LIBOR plus 2.5% to 3.5% depending on the achievement of financial performance levels as specified in the amended debt agreement.

The Company incurred costs of $997 in fiscal 2011 related to the PNC Facility and the amended EDC Facility. These costs were recorded as a non-current deferred charge and are being amortized over the terms of the respective debt agreements.

Remaining principal repayments of the term loan to EDC consist of one quarterly installment of $1,237, followed by six quarterly installments of $926 until the maturity date of August 13, 2013.

The PNC Facility and EDC Facility are jointly and severally guaranteed by the Company and secured by the assets and capital stock of each of the Company’s subsidiaries and its future subsidiaries.

The Company is required to use a “lock-box” arrangement, whereby remittances from customers are swept daily to reduce the borrowings under the revolving credit facilities, for which events of default are objectively determined.

At January 1, 2012 there was a Canadian dollar denominated debt balance of $1,312. At January 2, 2011, there was a Canadian dollar denominated cash balance of $78, which was classified as an offset to debt balances as it was used to reduce the outstanding revolving credit facilities.

The Company is in compliance with the financial covenants included in the PNC Facility and the EDC Facility as at January 1, 2012 and management believes that the Company will be in compliance with these covenants for at least the next twelve months. Continued compliance with its covenants, however, is dependent on the Company achieving certain forecasts. While management is confident in its plans, market conditions have been difficult to predict and there is no assurance that the Company will achieve its forecasts. In the event of non-compliance, the Company’s lenders have the right to demand repayment of the amounts outstanding under the lending agreements or pursue other remedies or, if the Company can reach an agreement with its lenders, to amend or waive the financial covenants.

Obligations under capital leases

Minimum lease payments for capital leases due within each of the next three years consist of the following

2012
  $ 1,670  
2013
    1,407  
2014
    842  
         
Total minimum lease payments
    3,919  
Amount representing interest of 3.8% to 8.9%
    (320 )
         
Present value of lease payments
    3,599  
Current portion of capital leases
    1,449  
         
Long term capital lease obligations
  $ 2,150  

Debt principal repayments

At January 1, 2012, principal repayments due within each of the next three years on long-term debt are as follows:

2012
  $ 4,014  
2013
    2,780  
2014
    12,453  
         
Total
  $ 19,247